Copper busbar soft connectors play a crucial role in new energy vehicles, especially in the connection and energy transmission of power battery systems. The following are the main applications and advantages of copper busbar soft connectors in new energy vehicles:
1. Reduce resistance and improve stability
The copper busbar soft connector adopts T2 purple copper material, which has excellent conductivity and can effectively reduce the internal resistance of the battery pack, thereby improving the stability and safety of the battery pack. This is particularly important for the high current input and output of new energy vehicles, as it can avoid the heating problem caused by high currents.
2. Flexible design, easy to install
Copper busbar flexible connectors have a compact appearance, are easy to bend and shape, have high flexibility, and can meet the requirements of battery design structures. This feature allows it to be flexibly applied in complex battery pack layouts, facilitating design and installation.
3. Pressure resistance and corrosion resistance performance
New energy vehicles have strict requirements for the pressure resistance and corrosion resistance of copper busbar flexible connectors. For example, copper busbar flexible connections require a neutral salt spray test, typically requiring 24-72 hours to ensure their durability in harsh environments. In addition, the insulation sleeve of the copper bar flexible connection can meet the insulation requirements of the rated voltage of 600V, ensuring safety and reliability.
4. Efficient energy transfer
Copper bar soft connections play a crucial role in the series connection between power battery modules. Its flexible structure can buffer the stress during vehicle operation, ensuring the stability and safety of energy transmission. For example, soft copper bars are fixed by ultrasonic welding process to ensure conductivity efficiency and stability under high voltage.
5. Environmental Protection and Sustainability
The production of copper bar flexible connectors pays attention to environmental protection, such as using materials that comply with ROHS standards and avoiding the use of harmful substances. At the same time, the recycling of copper resources is also in line with the green development concept of the new energy vehicle industry.
summarize
The application of copper busbar soft connectors in new energy vehicles not only improves the performance and safety of battery systems, but also promotes the development of the entire industry through technological innovation and environmentally friendly design. With the rapid growth of the new energy vehicle market, technological advancements in copper bar soft connections will continue to provide important support for the safety and reliability of electric vehicles.
