Zhejiang Yipu Metal Manufacturing Co., Ltd.
Zhejiang Yipu Metal Manufacturing Co., Ltd.
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How To Choose The Appropriate Copper Flexible Connector?

2025-03-12

When choosing copper flexible connectors, copper foil and copper braided wire each have their own advantages and disadvantages, and the specific choice depends on the application requirements. Here is a comparison and selection suggestion between the two:


Copper foil

Advantage:

1. Good conductivity: Copper foil has excellent conductivity and is suitable for high current applications.

2. Good flexibility: easy to bend and install, suitable for complex spaces.

3. Large contact area: Close contact with the connecting surface, low resistance, and minimal heat generation.


Disadvantages:

1. Low mechanical strength: Poor tensile strength, easy to tear.

2. Poor vibration resistance: prone to fatigue damage in a vibrating environment.


Copper braided wire

Advantage:

1. High mechanical strength: Good tensile and vibration resistance, suitable for occasions with high mechanical stress.

2. Good flexibility: able to adapt to complex installation environments.

3. Good heat dissipation: The structure is conducive to heat dissipation and suitable for high heating environments.


Disadvantages:

1. Slightly poor conductivity: Compared to copper foil, the conductivity is slightly lower.

2. Small contact area: The contact with the connection surface is not as tight as copper foil, and the resistance is slightly higher.


Choose Suggestions

1. High current, low mechanical stress: Choose copper foil because it has better conductivity and contact area.

2. High mechanical stress and vibration environment: Choose copper braided tape because it has better mechanical strength and vibration resistance.

3. High heat dissipation requirements: Choose copper braided tape because of its superior heat dissipation performance.

4. Complex installation environment: Both options are available, but copper foil is more prone to bending and copper braided tape is more durable.


Summarize

-Copper foil flexible connector: suitable for high current, low mechanical stress, and complex installation environments.

-Copper braided wire flexible connector: suitable for occasions with high mechanical stress, large vibration, and high heat dissipation requirements.


Select appropriate materials according to specific needs to ensure connection reliability and system stability.

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